hobbybench

Wire Gauge Calculator

Type the current your project draws and how far the wire runs. Out comes the gauge that carries it without complaint.

A
m
V
-

Two limits, not one

A wire fails you two ways. Too thin for the current and it heats up: that's the ampacity limit, and it depends only on the gauge. Too thin for the distance and your 12 V arrives as 10.8: that's voltage drop, and it grows with every meter of copper, out and back. This calculator checks both and reports the round-trip drop for your run.

Reading the answer

The ratings here are the conservative chassis-wiring numbers for a single wire in free air, which is what hobby projects actually are. Keep the drop under about 3% for power wiring and under 10% for a lone LED strip you don't care much about. When in doubt, one gauge thicker costs cents and solves arguments.

The full AWG chart

AWGDiameterResistanceMax current (chassis)Typical duty
45.19 mm0.815 Ω/km60 Abattery and inverter cables
64.11 mm1.3 Ω/km55 Abattery and inverter cables
83.26 mm2.06 Ω/km40 Abattery and inverter cables
102.59 mm3.28 Ω/km30 Amains and high-power DC
122.05 mm5.21 Ω/km25 Amains and high-power DC
141.63 mm8.29 Ω/km20 Aspeaker wire, 12 V accessories
161.29 mm13.2 Ω/km13 Aspeaker wire, 12 V accessories
181.02 mm21 Ω/km10 Ahookup wire, LED strips
200.812 mm33.3 Ω/km6 Ahookup wire, LED strips
220.644 mm53 Ω/km5 Abreadboard jumpers, data
240.511 mm84.2 Ω/km3.5 Abreadboard jumpers, data
260.405 mm134 Ω/km2.2 Awire-wrap, fine signals
280.321 mm213 Ω/km1.4 Awire-wrap, fine signals
300.255 mm339 Ω/km0.86 Awire-wrap, fine signals

Copper, single conductor in free air. Wires bundled in a sleeve carry much less; power-transmission tables cut these numbers roughly in half. Every three gauge steps doubles the copper area, and every ten steps multiplies resistance by ten.